What are Double Wall Boxes? When and Why are they Better?
There is no denying the influence of appropriate packaging in the modern world. The boom in the e-commerce sector has pushed the packaging industry further to compose newer, safer, and more exciting choices in packaging. The business entities that wish to offer successful packaging to their customers must identify the loopholes in their current packaging. The customer service department might be the right platform to start this investigation as t receives complaints from them. Note every little detail, from inadequate packaging to a complex opening mechanism of boxes, and communicate the same to selected seasoned packaging companies. It always pays off if the clients research on their own instead of solely relying on the information of the packaging companies to find out more about their choices.
Learning about the boxes available, material selection, styles and layouts, and related information helps the clients make the correct decision when finding the right fit for their products. It is essential to know which box to select to fulfil what need based on its pros and cons reflects the client’s preparedness, which always pays off. So, did you know there are two categories of boxes, namely, single wall and double wall boxes? Knowing when to use will protect the clients from incurring product loss caused due to improper packaging and help them save costs at the same time.
What are Single Wall Boxes
Corrugated boxes are commonly used for these boxes and are readily accepted in the retail and packaging sectors. These boxes are composed but layering fluted sheets between two paper sheets on each side. In other words, a fluted sheet is sandwiched between paper sheets. Often these boxes are used for shipping purposes but fail when heavier items are placed and packaged in them.
What are Double-Wall Boxes?
The double-wall boxes are crafted from recycled materials like;
- Kraft material
- Test paper
- Recycled paper
This material selection is suitable not just as liners but also as fillers. The main aim of double wall boxes is to provide a more secure and durable packaging option that can handle heavier products during shipping and transit. The number, size, and type of fillers used between liners directly impact the strength of these boxes. Therefore, unlike the single wall boxes, these boxes use a double flute layer or fillers for better cushion and resistance against impacts. A double flute layer also gives these boxes extra padding practical for heavier and delicate items packaging. Double-wall boxes can successfully manage items that weigh between sixty to a hundred and fifty pounds.
Learn About Flutes
The s-shaped or arch-shaped paper sheet fillers that are often used between two layering materials are called flutes. They are responsible for;
- Corrugation
- Protection
- Padding
- Rigidity
to the boxes. Their wavy look in packaging material is their salient feature.
How to Make Double Wall Boxes More Secure
As the flute layering doubles between the liner sheets, they get thicker, and as a result, the weight of the box becomes heavy. It might become difficult to rely on standard tapes to keep the flaps at the bottom together. There are a few options that work effectively with this box layout and include;
1. Using Water-Activated Kraft Tape
As the name suggests, the tape requires wetting before use as it adheres better this way and works well to keep the flaps stuck together for a longer time.
2. Crash-Lock Base
This layout interlocks the box flaps by pressing the box sides. It is time-efficient, leaving only the box top to be sealed.
When Not to Use Double Wall Boxes?
The three main questions to ask before opting for double wall boxes are;
- Do the required products need additional strength in boxes?
- Will the required products be stored for any time length?
- Is the investment worth its cost?
Suppose the products that require packaging are not delicate, heavy, or prone to getting damaged easily during shipping, display, storage, and transit. In that case, they can quickly be packaged in single-wall boxes. Similarly, if they are in no danger due to temperature fluctuation, impacts, and other related elements, they can efficiently be packaged in single wall boxes. Remember, with box material increased in fillers, its cost also amplifies. So, though double wall boxes may appear better, re-assessing the costs always pays off. When to use double wall boxes?
Also Read About: How to Choose a Custom Rigid Box Manufacturer?
- Apart from product protection, these boxes are excellent for clients seeking retail product storage. Let us not forget that boxes are always stacked when stored in warehouses and displayed on shelves. Therefore, rigid box walls do not buckle when other stacked boxes are required. Deformed boxes reflect poor packaging and get rejected by the audiences.
- These boxes are also perfect for clients looking for green packaging solutions. As mentioned before, they can successfully be crafted using recyclable liners and sheets, which means they are eco-friendly and easy to recycle.
- Shipping is another purpose of using double wall boxes to keep the products safe during the process. Innovative business companies print instructions regarding tackling these packages using international packaging symbols. The customization of these boxes via different printing techniques allows them to print branding elements and other important information on these boxes.
Conclusion
Most clients are biased towards the double wall boxes because of the extra durability and protection they offer to products. Still, one should not forget that they are relatively more expensive than single wall boxes. Therefore, if required products are not damaged because of their weight or type, they can quickly be packaged in single wall boxes. If space efficiency is a requirement, opting for double-wall boxes is probably not good. So, the best thing to do is identify packaging needs and then finalize the selection between these two categories. Clients aware of their packaging needs tend to make the best decisions when ordering packaging boxes.
