Custom Rigid Boxes

Slides
Slides
Slides
Slides
Slides
Slides
Slides
Slides
Slides
Slides
Slides
Slides
  • Service Icon

    No die & plate changes

  • Service Icon

    Free Shipping

  • Service Icon

    Custom Size & Style

  • Service Icon

    Quick Turnaround Time

  • Service Icon

    Free Designing

Custom rigid boxes are also known as set-up or luxury boxes. They are considered the most durable, attractive, and intricately designed packaging option for premium products. The printing and packaging companies use the latest printing techniques, layouts, and finishes (including manual work) to create magnificent retail packaging options that are impossible to ignore.

Custom rigid boxes is a much-loved option in the retail and packaging industries. It instantly improves the worth of the packaged products categorizing them as high-end products. The customers prefer this packaging type as it spares them from the hassle of searching for gifts on various occasions. This excellent packaging is now becoming a status symbol among the users as it makes them feel a part of the prestigious customer group. It influences countless others to buy the same product and aspire for a better lifestyle. Packaging styles like this help companies boost their sales and increase profits.

Features of our Custom Rigid Boxes and Luxury Packaging

The primary purpose of luxury rigid packaging is to attract customers toward the product through attractive packaging. To ensure that the boxes are effective, we use many distinct features to make them stand out in a crowd. The essential features of rigid boxes are listed below:

    • Delivered flat-folded (collapsible) or assembled
    • Luxurious interior and exterior finishes
    • Built for longevity  
    • Especially engineered inserts 
    • Raging premium add-ons
    • Use of crowd-puller styles
    • Used in versatile market sectors
    • Unique unboxing experience

Furthermore, the below-mentioned information explains the features and their purpose in luxury rigid packaging:

Flat-folded or Assembled

Some options in this packaging type are collapsible and foldable, while others are assembled. The foldable boxes help save cost and space and are also convenient to assemble and store. Boxes that are delivered assembled, however, require more space. Moreover, it is sometimes impossible to stack them on each other during shipping and transport.

Luxurious Finishes

The exterior of the custom rigid box has a layer of materials like high-grade paper, leather, wood, and other fabric for an exquisite look. Making these boxes sometimes also involves labor, which adds to their cost. Similarly, we also give an elegant look to the interior of luxury rigid boxes packaging using materials like velvet, suede, satin, etc.

Longevity

As reputed custom rigid box manufacturers in the USA, we craft these boxes from the best cardboard stocks, known for their durability and print-friendly nature. The best and the sturdiest layouts are selected as their styles to make them last for many years. Most times, the recipients use them for alternate storing purposes. These boxes get built to enable brand recollection in the audience. Every time they look at it, they think of the original brand and its products. Longevity in custom rigid gift boxes is a beneficial feature, which makes them memorable.

Custom Inserts

Rigid box packaging inserts, separators, and props are designed according to the product type and placed inside. Every product is measured precisely before being kept at its assigned place in the boxes. According to the client's preferences, materials like ordinary cardboard, foam, and recycled cardboard are used to make these inserts. They play an essential role in minimizing movement in packaging to keep items.

Premium Add-ons

As one of the top custom rigid box manufacturers, we offer add-ons like Spot UV and other features that give these boxes a dramatized look that audiences find extremely difficult to resist. The clients can opt for this high-gloss finish to cover the entire exterior of their boxes or highlight specific areas of the visual content using this feature.

Crowd-puller Styles

Like rigid magnetic boxes with lids compel the audience to check out the items inside, these premium rigid custom boxes often get misjudged as wooden ones. The magnets attached to them enable auto-closing. To open, users pull or shift the lid in the opposite direction.

Versatile Usage

These boxes are popular in various industries because of their durability and striking looks. The customized inserts allow proper display of items inside, making them ideal for valued items like jewelry and watches. Retail items with a high emotional value like chocolates and high-fashion apparel brands also come in these boxes that demonstrate their quality and class through packaging.

Unique Unboxing   

We create masterpieces that convince the recipients to capture the entire UNBOXING experience at first sight. Thrilled recipients get to share their live and recorded unboxing videos with their social circle using various social media platforms. It allows our clients to secure a top-of-the-mind spot in customers' memory.

Types of Custom Rigid Boxes Packaging

To increase the adaptability of custom rigid boxes, we offer various types of rigid packaging to suit various industries. Below mentioned details explain some of the significant types:

Three-piece (Neck Boxes) or Lid-off rigid boxes

It is a type of partial telescope box, also known as a shouldered or shoulder box. The design of this box consists of a tray glued to its base tray where the tray's height is more than the base, which causes it to extend upwards, creating a neck of the box. When the lid, equal to its base size, is put in place, it rests on the top edge of the base forming the shoulder of the box. In some cases, the tray gets glued inside the lid, and it still rests on the top edge of the cover and functions the same way.

Some customers demand a gap between their base and the lid of boxes known as a reveal to stand out in a widely used style. There is a requirement to adjust neck height in such scenarios, and the inner tray is considered the third component of these boxes.

Two-piece (Telescope) or Lid-off Rigid Boxes

This box comes with a lid, which encases (covers) the box base. If the top covers the bottom entirely, the box is known as a full telescope box. If a portion of the bottom (tray) remains uncovered, it is called a partial telescope box. We offer both pre-glued style and flat-fold options in two-piece boxes style. Due to the extra thickness of their walls, they are famous for packaging products that need additional protection during display and shipping, etc.

Sometimes the packaging company takes an order to manufacture a collapsible lid and tray in a two-piece rigid box. This technique allows both parts of a parcel to be folded flat. They are pre-glued or stapled before, or their assembling parts and instructions get delivered with the shipment. In exceptional cases, video tutorials for assembling the boxes also get provided to the clients on their demand. It eases the task and allows them to use packaging whenever the need arises, using the video as guidance for box assembly and final touchups. In some cases, when the clients demand the attachable finished accessories like adhesive bows, pearls and ribbons are also shipped with the order.

Tray and Sleeve Box

It is another type of two-piece rigid box, and it resembles a drawer and similarly has one closed end. It is also called a shell and slide box. The base requires pulling out to reveal the product inside. This elegant sliding opening mechanism is more convenient by adding a pull-me ribbon to the boxes. Other terms used for this box include slipcase and drawer packaging.

      1. One-piece Rigid Boxes - There are many styles of custom rigid boxes with their lids permanently attached to boxes' bases. Gravity, magnet, and accessories like ribbons support this auto-closing mechanism. Often products that require storage in between use are packaged in it.
      2. Book-style Rigid Box - It derives its name from the look of the closed box that resembles a hardcover book. As the name suggests, custom book-style rigid boxes are designed to open and close like books. Another variation of these boxes is called a flip-top or cigar box. This style is also popular in custom rigid gift boxes as it gives an attractive presentation and exciting unboxing experience.
      3. Clamshell Box - The design of this box includes two trays folded into each other. We use several cardboard stock options to craft this style and customize them according to the product clients' preferences.
    1.  
    1.  

What are the Uses of One-Piece Rigid Boxes?

The one-piece rigid boxes customized for premium products are a sight to behold. They get used for packaging premium products like;

  • High-end cosmetic products
  • Premium, handmade candles
  • Stationery kits
  • Prestigious fashion house apparel
  • Diaries and calendars, and much more

 

Apart from commercial use, countless corporate companies order this packaging type to package the unique souvenirs they present to their distinguished guests at various events like; a new launch, new year, etc. The solid framework of this packaging with elegant finishes lends it the sophisticated look that resonates well with the corporate sector packaging needs.

Innovative Rigid Boxes

Being unique is a key to standing out in the crowd and grabbing the required attention. To increase the probability of making that happen, we wish to help the customer according to their industry and budget.

As a seasoned rigid box manufacturer in the USA, we track and observe the latest trend in packaging in every retail sector. We do not shy away from investing in new styles to help our clients display their products safely and in packaging tools that set them apart from competitors globally in mainstream online and offline markets. Our variations in style are front-line in several sectors, which are not just eye-candy but also include specially engineered inserts and inner box protection additions that restrain the product movement.

Collapsible Boxes

At Clipnbox, for custom rigid boxes, no minimum order limit exists. However, we know that not every small and medium company can afford this premium packaging for their entire range of products. Because of this reason, we recommend our clients with limited budgets invest in collapsible rigid box options, which will help them save against order costs and shipping fees simultaneously. Another viable option to save more is to select this packaging for a limited stock that is event-based, e.g., The holiday season, Valentine's Day, etc. This technique will help highlight the selected products for a specie time and leave a lasting impression.

A Box Inside!

Sometimes, we add inside boxes made from folding carton material or lighter cardboard for product accessories to rigid boxes with lids. Printing, branding, and customization of these boxes follow clients' preferences. Some clients prefer these boxes in colored cardboard without any branding, while others prefer printing their logo on every inside box to give a more unified look. Sometimes these boxes are customized to look more or less like the final box, but other clients are satisfied with only printing their logo on them. While we guide our clients, we leave the final decision to them and respect their preferences to conclude every order in line with their requirements.

Specification

  1. BOX STYLE:   Punch Partition, Tuck Flap Box, Pillow Box, Gable Box, Sleeve Box
  2. QUANTITIES:   100 – 500,000
  3. DIMENSIONS: (L + W + H):   All Custom Sizes Available
  4. PRINTING:   Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors
  5. FINISHING:   Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
  6. PAPER STOCK:   10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
  7. INCLUDED OPTIONS:   Die Cutting, Gluing, Perforation
  8. ADDITIONAL OPTIONS:   Embossing, Window Patching, (Gold, silver, Cooper, Red, Blue Foil Stamping)
  9. PROOF:   Flat View, 3D Mock-up, Physical Sampling (On request)
  10. TURNAROUND:   8-12 business days after press-ready file confirmed by the client
  11. SHIPPING MODE:   Ship Flat, Packed in Boxes, UPS, FedEx, DHL

1. Product Selection

Check out our curated sections for custom box categories, packaging types, and other custom printed products. Identify and enlist options that you find inspiring for your project. Bookmark your favorite products. Even better if you select them for ‘add to quote cart. Don’t forget to list your dimensions and preferred customization options. When done with that, send your quote request to initiate your project. If you DON’T find what you are looking for in our sections, visit the Request a Quote page and send us a custom quotation.

2. Quote Request

Upon receiving your quote, including your product specifications via Add to Quote Cart or Request a Quote, our product specialists will start working on it in no time. Regular quotes can be concluded and sent back (if it means delivery, then add the word DELIVERED instead of sent back) within 1-2 business days. Complex projects where custom structural or material sourcing is required may take longer. Our product specialist assigned to your project will reach out and keep you updated about it at every level.

3. Place Your Order

Upon receiving a quotation from a product specialist, invest time to review it. Ascertain that all quotation details are correct. For further queries do not hesitate to contact our product specialist. Once you have received your quotation from our product specialist, please check it to ensure all details for your quotation are correct. Once satisfied and ready to proceed, pay using our safe payment portal. Our product specialist will provide details regarding this. Once your order is successfully placed, our structural designers will prepare your custom die-lines!

4. Get Your Custom Dielines

Our structural designers will prepare a die-line or artwork template file for your project upon placing an order. For regular die-lines, 1-2 business days are enough; additional days and a design fee may be required for complex structures. Custom die-line files almost always include structural information. It lets us create a 3D digital mockup of your packaging project once your artwork is provided and placed in the file.

5. Artwork Designs Preparation

Unleash your creativity as you can design your artwork on our custom die-lines. Read our General Artwork Guide guidelines to tackle mass production issues. Once your artwork is concluded, upload and update the file to your product specialist. Our specialized artwork designers will proof your artwork and prepare a 3D digital mockup of your packaging project. This mockup needs confirmation from your side before progressing to production against your order.

6. Production

Upon receiving your approval against the mockup and all other aspects, the production of your packaging project will start! Our product specialist will keep in touch with you about updates regarding manufacturing and shipping throughout production!

Related Products

Client reviews

Brandon Hunsaker

reviews-star-image-1reviews-star-image-2reviews-star-image-3reviews-star-image-4reviews-star-image-5

This was our company's first time working with ClipnBox, and we were really impressed with our boxes. They were very easy to contact as we collaborated back and forth on our design and had a quick turnaround time for any changes. They made the process smooth and made sure we were happy with our boxes!

Malyia Mcnaughton

reviews-star-image-1reviews-star-image-2reviews-star-image-3reviews-star-image-4reviews-star-image-5

Great customer service and great quality product! Adam went above and beyond to meet a very quick turnaround, and his information was clear and concise. He shipped the boxes with a few samples of a design I had to pivot from as a keepsake, which was unexpected and appreciated. I received the boxes ahead of the very tight delivery date. I don't know how they did it. Very satisfied. I will definitely be using them again for packaging.

More Than Candles

reviews-star-image-1reviews-star-image-2reviews-star-image-3reviews-star-image-4reviews-star-image-5

I want to thank ClipnBox for the fabulous work, especially Adam, who has been an amazing support in developing my boxes. I am coming back for more!! Happy Holidays to all :)

Custom Jewelry

reviews-star-image-1reviews-star-image-2reviews-star-image-3reviews-star-image-4reviews-star-image-5

The company was great to work with. Adam was always very attentive and worked toward delivering what we envisioned. We have not yet launched our brand, but I will update this review to include pictures once we do. Adam worked with us every step and followed up with emails and calls. If you want to receive a great product and excellent customer service, do not hesitate to work with this company. They are responsible and follow through. Thanks, Adam!

Jailias Lee

reviews-star-image-1reviews-star-image-2reviews-star-image-3reviews-star-image-4reviews-star-image-5

I love this! The quality is good, and I am satisfied! The person who helped me was Adam, who was super responsive and super friendly! I will be buying more from here! I love my new boxes!

Gabriel Washington

reviews-star-image-1reviews-star-image-2reviews-star-image-3reviews-star-image-4reviews-star-image-5

Very good custom box printing company with exceptional customer service. Our second order from them was as professional and prompt as the first time. All boxes I ordered are of good printing quality and durable.

John Li

reviews-star-image-1reviews-star-image-2reviews-star-image-3reviews-star-image-4reviews-star-image-5

 

I am not a reviewer, but I urgently needed custom packaging for my business. I am really surprised and happy with the customer service, turnaround time, and the quality of ClipnBox that I am writing this as an appreciation!  Special thanks to Alex for all the support, Job well done!

 

Comfortable Solutions

reviews-star-imagereviews-star-image-2reviews-star-image-3reviews-star-image-4reviews-star-image-4

Brilliant! No time wasted at all. My order was responded to and organized right away. The quality of the boxes was wonderful. You are my box company. Keep up the good things.

Frequently Asked Questions

How are rigid boxes made?

 

  1. The boards between 36 to 120 pt are cut according to product size and marked or nicked. The folds, creases are identified and marked as well. It is a flat, one-dimensional structure of a box that involves sizing.
  2. The building of the box begins after sizing, which involves folding and results in sidewalls. As the box walls go up, they shape the base of the box. All sides walls and the box base are secured using different tools like glue or self-adhesive tape to develop a sturdy framework for the box.
  3. The next step involves pasting the printed visual content on the boxes. The printed visual content is commonly printed on paper and referred to as a wrap. All finishes of the wrap are concluded before the pasting step. The wraps are pasted according to a box's shape.
  4. The appropriate wrapping of the box must be very tight, or it will rip off, and neither should it be too loose to come off. Wrapping must provide the right fit to the box.
Are rigid boxes recyclable?

No! Some finished accessories used on these boxes are not fit for recycling but are re-usable. It is important to remember that these boxes are purpose-built for durability. Sometimes their productive years surpass the product's lifespan, making them ideal for repurposing around homes and offices.

How many styles of rigid boxes are there?

There are multiple styles in rigid boxes, but mainly they are divided into three categories;

  • One-piece rigid boxes (box style includes cigar box etc.)
  • Two-piece rigid boxes (box style includes shell and slide box etc.)
  • Three-piece rigid boxes (box style includes neck box)
Can rigid boxes be customized?

Yes! They are customized in multiple shapes (heart, star, oval, multiple tiered, etc.) in varying dimensions. Superior printing techniques with impressive printing finishes are used to make them appear compelling and give them appeals that reflect signature branding. Even after all that, finished accessories (buttons, balloons, etc.) are used on these boxes to make them unforgettable for the recipients of the box.

What is the minimum order quantity limit for rigid boxes?

We have NO minimum order quantity limit.

Which materials do you use for rigid boxes?

Our options include;kraft paper and white rigid boxes are crafted from Solid Bleached Sulphate (SBS) paper.

What is the thickness of rigid boxes?

Depending on box size and client’s preferences, it usually ranges between 900-2000gsm.

What are the standard finishes for rigid boxes?

We provide thin plastic, matte or glossy lamination. For eco-friendly lamination, click here to get a quote.

Are Kraft rigid boxes also laminated?

Our standard Kraft rigid boxes are NOT laminated.

Can I ask for samples against rigid boxes orders?

We provide structural samples against your order for evaluation that are unprinted. Our printed samples are available against a request for a pre-production mockup. At a minimum, they cost USD 300 per unit.

Do you provide die-lines for rigid boxes?

Die-lines are included in our structural design service and provided free of cost for confirmed orders.

Which is the costliest rigid box?

High cost per unit makes rigid boxes expensive. The most expensive rigid box types include; Shoulder and Neck, Drawer Boxes, and Magnetic Boxes.

Which rigid boxes are economical?

The standard two-piece rigid boxes with a separate lid and base are relatively less expensive.

Do rigid boxes need extra packaging during shipping?

We recommend using a shipping carton or mailer boxes instead of thin polybags to prevent scratches and dents during the process. Read more about mailer boxes here.

 

Related Products

Custom Jewelry Boxes Custom Jewelry Boxes

Custom Jewelry Boxes

Get a Quotation
Custom Perfume Boxes Custom Perfume Boxes

Custom Perfume Boxes

Get a Quotation
Custom Sleeve and Tray Boxes Custom Sleeve and Tray Boxes

Custom Sleeve and Tray Boxes

Get a Quotation
Custom Vape Boxes Custom Vape Boxes

Custom Vape Boxes

Get a Quotation